RO Reverse Osmosis Membrane




Core Principle: Molecular-Level Filtration

  • What is osmosis?
When a semi-permeable membrane separates a cup of pure water from a cup of saltwater, pure water will spontaneously flow through the membrane to the saltwater side. This is osmosis. The pressure difference caused by the difference in liquid heights on both sides is known as osmotic pressure.

  • What is reverse osmosis (RO)?
Reverse osmosis is the process of counteracting natural osmosis. By applying an external force greater than osmotic pressure (typically through a pump), water molecules are forced to pass through the membrane in the opposite direction. Soluble salts, metals, viruses, and other impurities are blocked, resulting in purified water.

RO membranes act like extremely precise sieves, with pores as small as 0.0001 microns (about one-millionth the width of a human hair). This size allows only water molecules to pass through, while most impurities (such as heavy metal ions, viruses, and bacteria) are too large to pass through and are effectively blocked.



Research and Technological Origins


  • Origin: Reverse osmosis technology wasn’t originally developed for household water purification. It was first invented in the 1950s by two scientists from UCLA, Sidney Loeb and Srinivasa Sourirajan.
  • Driving Force: The initial development was mainly driven by government projects, aiming to create an efficient and reliable seawater desalination and wastewater recycling technology for the U.S. Navy and NASA to solve drinking water problems for submarines and space missions.
  • Technology Civilianization: With the continuous improvement of the technology and a reduction in costs, RO technology gradually found applications in industrial and civilian sectors starting in the 1970s, becoming the most recognized and effective deep purification technology for drinking water worldwide.



Key Performance Indicators for a High-Quality RO Membrane


To evaluate the performance of an RO membrane, the following key metrics are essential:

Metric
Description and Standard
Salt Rejection Rate
Definition: The efficiency percentage of the RO membrane in removing all soluble solid impurities (usually measured with sodium chloride as the benchmark). Formula: (1 - Product water salt concentration / Feed water salt concentration) × 100%. Excellent Standard: Stable ≥ 98%. Top brands like DuPont FilmTec™ typically have an initial salt rejection rate of ≥ 99%. The "PPM less than 18" mentioned in your product manual directly reflects a high salt rejection rate (with feed water TDS below 1500).

Recovery Rate
Definition: The ratio of the purified water produced to the total feed water amount. Formula: Pure water flow rate / Feed water flow rate × 100%. Excellent Standard: Home RO membranes typically have a recovery rate between 50% and 75%. Higher recovery rates may cause greater membrane fouling and scaling, shortening membrane lifespan, so a balance between water efficiency and membrane longevity is necessary.

Flux/Water Production Rate
Definition: The water production capability of the RO membrane per unit of time, usually expressed in gallons per day (GPD). Excellent Standard: 100 GPD is the mainstream gold standard for household systems, which can produce about 378 liters of water in 24 hours, meeting the immediate water needs of most households (filling a 250 ml cup in about 36 seconds). Your product uses a 100 GPD membrane.

Membrane Material and Technology
Excellent Standard: Material: Aromatic polyamide (Aromatic Polyamide) is the most recognized and mainstream material for spiral-wound RO membranes, offering high salt rejection rates, high flux, and strong pressure resistance. Brands: Top global RO membrane suppliers include DuPont (DOW FilmTec™), Hydranautics, and Koch. Using their original imported membranes ensures superior quality.

Third-Party Certification
Excellent Standard: NSF/ANSI 58 certification. This is the internationally recognized certification for RO systems, ensuring the membrane’s **salt rejection rate**, long-term performance, and structural integrity. It is not only proof of performance but also a guarantee of safety and reliability.




Summary: A Top-Tier RO Membrane = High Salt Rejection Rate (≥98%) + Reasonable Recovery Rate (~50-75%) + Moderate Flux (e.g., 100 GPD) + Top-Brand Membrane (e.g., DuPont) + NSF/ANSI 58 Certification.




Usage and Maintenance Guide


To ensure the best performance and extend the life of your RO membrane, the following points must be noted:

  1. Pre-filtration is Crucial: The RO membrane is highly delicate. It must rely on the PP cotton filter and activated carbon filter (composite filter) for pre-treatment, removing sand, rust, residual chlorine, etc. Residual chlorine can irreversibly oxidize and damage the polyamide layer on the RO membrane, causing a permanent decrease in salt rejection rate.
  2. Keep the System Powered On: The RO system’s booster pump requires power to operate. If turned off or powered down, no water will be produced. After long periods of inactivity, refer to the manual for flushing instructions before restarting.
  3. Regular Flushing: Before every water production cycle, the system typically performs a brief auto-flush to clear impurities concentrated on the membrane surface. If the system hasn’t been used for an extended period (e.g., over 24 hours), it’s recommended to manually flush the system for 2-3 minutes.
  4. Replace Pre-filters on Time: Follow the recommended replacement cycle (e.g., your product: composite filter every 6 months). A failed pre-filter cannot protect the RO membrane, leading to rapid membrane clogging or damage. The cost of replacing an RO membrane is far greater than replacing pre-filters.
  5. Monitor Wastewater Ratio: Proper wastewater discharge is essential for ensuring the longevity of the RO membrane. Claims of "zero waste" are often made at the cost of the membrane's lifespan.
  6. Maintenance After Long-Term Inactivity: If the system hasn’t been used for more than a week, it’s recommended to drain the water stored in the tank. If unused for over a month, a complete flush and disinfection are necessary. If required, replace the RO membrane before restarting.



Why Must a New RO Membrane (or Replaced Membrane) Be Flushed Before Use?


When a new RO membrane is manufactured, it contains protective liquids and residues inside the membrane. The purpose of flushing is to remove these substances and ensure water safety and optimal membrane performance.

  1. Removal of Protective Liquid (Core Reason):
  1. To protect the RO membrane during storage and transportation, manufacturers inject food-grade protective liquid (usually 1% sodium bisulfite solution, an antioxidant and bactericide). This liquid, though harmless to humans, has a faint sulfur-like smell and can affect the taste of water, making it undrinkable.

  1. Activate Membrane Pores and Stabilize Performance:
  1. In its dry state, the polyamide desalting layer of the RO membrane is in a “dormant” state. Flushing allows water molecules to fully permeate and pass through the membrane pores, "waking" it up to its optimal working state.
  1. Initial salt rejection rates and water production might fluctuate slightly, but adequate flushing helps stabilize its performance quickly.

  1. Release Air and Check Seals:
  1. Flushing removes air trapped in the membrane housing and pipes, ensuring the system is filled with water and avoiding air impact on the pump and membrane elements (water hammer). It’s also a good opportunity to check for any leakage in the connections.



When is Flushing Complete and Safe to Use?


Flushing cannot be judged purely by time; the water quality is the best indicator.
Our product includes a TDS detection feature to provide the most scientific basis for determining when flushing is complete.

Flushing Completion Indicators:

  • Scientific Indicator: The TDS value of the output water stabilizes and falls within an acceptable range:

    • Start the water production mode and collect water from the purified water tap.
    • Use the TDS meter or view the OUT ppm on the machine to monitor real-time readings.
    • The initial TDS will be high (close to the raw water TDS), but it will drop steadily during flushing.
    • When the TDS reaches a lower level (e.g., below 50 ppm, ideally close to 20 ppm or lower) and stabilizes, it means the protective liquid has been fully flushed out, and the membrane is working properly. The water can then be safely consumed.

Additional Indicators:

  • No odor, normal taste:

    • Check the water smell—it should have no chemical or foul odor.
    • Taste the water—it should be refreshing and sweet, with no strange flavor.

Reference Indicator:

  • Typical flushing time is 30 minutes to 1 hour, or produce and discard water equivalent to 3-5 full tanks (e.g., your product has a 1.3L tank).

    • The Initial Unboxing and New Machine Cleaning process in your product manual requires flushing with water equivalent to at least 4 source water tanks, based on this principle.



Flushing Operation Precautions:


  • Do not drink flushing water: Never drink the purified water produced during the flushing stage. Always discard it; it can be used for watering plants, mopping, or cleaning.
  • Ensure wastewater flow is unobstructed: Wastewater (concentrated water) will flow at a high rate during flushing, so ensure the drainage system is clear and connected to the sewer.
  • Maintain normal water pressure: During flushing, ensure the incoming water pressure is normal to ensure adequate water flow for membrane cleaning.
  • Be patient: Don’t shorten the flushing time to save water. Adequate flushing is essential for ensuring the RO membrane performs optimally and lasts longer.

Subsequent Maintenance: Even during regular use, if the purifier hasn’t been used for more than 24 hours, it’s best to let water run for 30 seconds to a minute to flush away stagnant concentrated water. This action is called "old water discharge."


 

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